Application Note | Microparticle Compression

Microparticles: Compression Strength and Micro Indentation by Testing Salts

Flat-Punch Crushing Strength of Single Salt Crystals

Bowl of coarse pink salt crystals

Research & Experimental Testing

Jorge Ramirez

Visual Design & Editorial

Andrew Shore

Introduction

Compression strength has become vital to quality control in developing and improving new and existing microparticles and micro features (pillars and spheres). Microparticles have various shapes and sizes and can be made from ceramics, glass, polymers and metals. Uses include drug delivery, food flavor enhancement, concrete formulations and many others. Controlling the mechanical properties of microparticles or micro features is critical to their success and requires the ability to quantitatively characterize their mechanical integrity.

Importance of Depth versus Load Compression Strength

Standard compression instruments are not capable of low loads and fail to provide adequate depth data for microparticles. Using nano or microindentation, the compression strength of nano or microparticles, soft or hard, can be measured accurately and precisely.

Measurement Objective

In this application note, we measure the compression strength of salt with the NANOVEA Mechanical Tester in microindentation mode.

NANOVEA CB500 Advanced Compact

Mechanical Tester

NANOVEA CB500 compact mechanical tester for indentation and scratch testing

Test Conditions

ParameterValue
Maximum force30 N
Loading rate60 N/min
Unloading rate60 N/min
Indenter typeFlat punch, steel, 1 mm diameter

Table 1: Test conditions.

Steel flat punch above a single salt crystal, with a close-up of the tested crystal
Fig. 1: Flat punch compression of a salt particle, and the tested sample.

Results and Discussion

Particle failure was determined to be the point where the initial slope of the force vs. depth curve began to noticeably decrease. This behavior shows that the material has reached a yield point and is no longer able to resist the compressive forces being applied. Once the yield point is surpassed, the indentation depth increases rapidly for the rest of the loading period. These behaviors can be seen in the load vs. depth curves of both samples.

Load versus depth for two salt particles, each with a steep rise that bends over at failure before continuing to 30 N
Fig. 2: Load vs. depth curves of Particle 1 and Particle 2.
Micrographs of two cube-shaped salt particles before testing, crushed after testing, and close-ups of the cracks
Fig. 3: Particle 1 (a) before test, (b) after test and (c) after test zoomed in; Particle 2 (d) before test, (e) after test and (f) after test zoomed in.
ParticleParticle height (µm)Failure load (N)Strength at failure (MPa)
Particle 137712.588
Particle 22503.454

Table 2: Height, failure force and strength for Particle 1 and Particle 2.

Conclusion

In conclusion, we have shown how the NANOVEA Mechanical Tester in microindentation mode is a great tool for compression strength testing of microparticles. Although the particles tested are made of the same material, the different failure points measured in this study were likely due to pre-existing micro cracks in the particles and varying particle sizes. For brittle materials, acoustic emission sensors are available to detect the beginning of crack propagation during a test.

The NANOVEA Mechanical Tester offers depth displacement resolution down to the sub-nanometer level, making it a great tool for the study of very fragile microparticles or features as well. For soft and fragile materials, loads down to 0.1 mN are possible with the nanoindentation module.

Frequently Asked Questions About Microparticle Compression

Why measure microparticle compression strength?

Microparticles of ceramics, glass, polymers and metals are used in drug delivery, food flavor enhancement, concrete and more; their mechanical integrity must be quantified to control quality.

Why not use a standard compression tester?

Standard compression instruments cannot apply low enough loads and do not give adequate depth data for microparticles; nano or microindentation measures their compression strength precisely.

How were the salt particles tested?

With a 1 mm diameter steel flat punch loaded to 30 N at 60 N/min, then unloaded at 60 N/min.

How is failure identified?

At the point where the initial slope of the force vs. depth curve noticeably decreases: the particle has yielded and can no longer resist, and the depth then increases rapidly.

What strengths were measured?

Particle 1 (377 µm high) failed at 12.5 N, 88 MPa; Particle 2 (250 µm high) failed at 3.4 N, 54 MPa.

Why did the two particles differ?

Though made of the same material, the difference is likely due to pre-existing micro cracks and varying particle size; for brittle materials, acoustic emission sensors can detect the start of cracking.

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